Vector V08 User Manual

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VECTOR
V08 ENT M75
V08 ENT M11
V08 ENT M12
V 8 MODEL
DIESEL CYCLE
FOR MARINE APPLICATIONS
INSTALLATION DIRECTIVE
MAY 2006 EDITION
T E C H N O L O G I C A L E X C E L L E N C E
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Summary of Contents

Page 1 - INSTALLATION DIRECTIVE

VECTORV08 ENT M75V08 ENT M11V08 ENT M12 V 8 MODEL DIESEL CYCLE FOR MARINE APPLICATIONSINSTALLATION DIRECTIVEMAY 2006 EDITIONT E C H N O L O G I C A L

Page 2 - FOREWORD

INSTALLATION DIRECTIVE MAY 200610V08 ENT M75 - M11 - M12 3. INSTALLATION OVERVIEW Figure 3The figure shows the set of components of an install

Page 3 - CONTENTS

INSTALLATION DIRECTIVEMAY 200611V08 ENT M75 - M11 - M124. GENERAL INSTALLATION CRITERIAAccessibility The engine must be located in such a way as to a

Page 4

INSTALLATION DIRECTIVE12V08 ENT M75 - M11 - M12 MAY 20065. TECHNICAL DATA FOR INSTALLATION V08 ENTM75V08 ENTM11V08 ENTM12Engine intake and ventilatio

Page 5

INSTALLATION DIRECTIVE13V08 ENT M75 - M11 - M12MAY 2006Figure 4DimensionsV08 ENTM75V08 ENTM11V08 ENTM12Gear box oil heat exchangerThread on the interm

Page 6 - Figure 1A

INSTALLATION DIRECTIVE14V08 ENT M75 - M11 - M12 MAY 20066. IDENTIFICATION DATAFigure 6Figure 5The engine identification data are stenciled on a tag p

Page 7 - Figure 1B

INSTALLATION DIRECTIVE15V08 ENT M75 - M11 - M12MAY 20067. FUEL LINEFigure 7For the installation, the following connections are required:- from the t

Page 8 - Figure 2A

INSTALLATION DIRECTIVE16V08 ENT M75 - M11 - M12 MAY 2006Fuel supply system schemeFigure 8Hydraulic connectionsFigure 91. Vent fitting - 2. Compensatio

Page 9 - Figure 2B

INSTALLATION DIRECTIVE17V08 ENT M75 - M11 - M12MAY 20068. ELECTRICAL EQUIPMENTFigure 10The electrical equipment of the engine comprises a series of c

Page 10 - 3. INSTALLATION OVERVIEW

INSTALLATION DIRECTIVE18V08 ENT M75 - M11 - M12 MAY 2006SynopticThe wire harnesses provided with the engine include the connectors for all optional co

Page 11

INSTALLATION DIRECTIVE19V08 ENT M75 - M11 - M12MAY 2006Wire harnessFigure 1205_005_V465¬%$#¬*¬%$#¬*0/00/¬")3+8/--''30!*"&ap

Page 12 - Open sea water cooling line

INSTALLATION DIRECTIVE MAY 20062V08 ENT M75 - M11 - M12 We strongly recommend that you carefully read the indica-tions contained in this document:

Page 13 - Power takeoffs (optional)

INSTALLATION DIRECTIVE MAY 200620V08 ENT M75 - M11 - M12 Power supply lineThe power network must be carried out in order to avoid using both the struc

Page 14 - 6. IDENTIFICATION DATA

INSTALLATION DIRECTIVE21V08 ENT M75 - M11 - M12MAY 2006Electrical starting motor1. Excitation coil command (50) - 2. Positive power pole (+B) - 3. Neg

Page 15 - Materials Characteristics

INSTALLATION DIRECTIVE MAY 200622V08 ENT M75 - M11 - M12 Battery rechargingThis is accomplished through the power supply line of the electric

Page 16 - Hydraulic connections

INSTALLATION DIRECTIVEMAY 200623V08 ENT M75 - M11 - M12Supplementary services batteryTo assure that the engine can be started with a suffici

Page 17 - 8. ELECTRICAL EQUIPMENT

INSTALLATION DIRECTIVE MAY 200624V08 ENT M75 - M11 - M12 Modality for inserting and disconnecting ECU connectorsBoth connectors are fastened to t

Page 18 - V08 ENT M

INSTALLATION DIRECTIVEMAY 200625V08 ENT M75 - M11 - M12Sensor to detect water in fuel1. Prefilter - 2. Conductor to be connected with the negative bat

Page 19 - Wire harness

INSTALLATION DIRECTIVE26V08 ENT M75 - M11 - M12 MAY 20069. MAIN ANALOG INSTRUMENT PANELInstallation of the IVECO MOTORS onboard panel with ana

Page 20 -  )'3"

INSTALLATION DIRECTIVE27V08 ENT M75 - M11 - M12MAY 2006Synoptic of the connections of the analog panelsFigure 24CONNECTORS OF THE EXTENSION WIRE HARNE

Page 21 - Alternator

INSTALLATION DIRECTIVE MAY 200628V08 ENT M75 - M11 - M12 Indications and Alarms Module1. Engine overspeed (SSV) - 2. Presence of water in the fuel pre

Page 22 - Battery recharging

INSTALLATION DIRECTIVEMAY 200629V08 ENT M75 - M11 - M12Revolution-counter calibration1. Adjustment screw - 2. Panel lighting lamp.Verify the indica

Page 23 - Relay Box

INSTALLATION DIRECTIVE3V08 ENT M75 - M11 - M12MAY 2006PageCONTENTSIndications for consultationThe different versions of the motors are generall

Page 24 - (ECU) ADEM III

INSTALLATION DIRECTIVE MAY 200630V08 ENT M75 - M11 - M12 The connection is achieved by removing the cap on the JE connector of the main panel, and con

Page 25 - Neutral gear sensor

INSTALLATION DIRECTIVE31V08 ENT M75 - M11 - M12MAY 200611. DRILLING PLANS FOR ANALOG PANELSFigure 30Figure 31Dimension in millimetres.= =225285264Ø4Ø4

Page 26 - 04_233_N

INSTALLATION DIRECTIVE MAY 200632V08 ENT M75 - M11 - M12 12. CUSTOMIZED INSTRUMENT PANELUsing only the components of the panel that are not wired to a

Page 27 - 06_131_V

INSTALLATION DIRECTIVE33V08 ENT M75 - M11 - M12MAY 2006Functions of the JD terminalsPIN Description Electric level OFF Indication ON Indica

Page 28 - 04_234_N

INSTALLATION DIRECTIVE MAY 200634V08 ENT M75 - M11 - M12 13. SENSORS FOR DETECTION AND INSTRUMENT PANEL SIGNALLINGCoolant temperature sensorResistor w

Page 29 - Maintenance

INSTALLATION DIRECTIVEMAY 200635V08 ENT M75 - M11 - M12Clogged air filter sensorVacuum switch, providing the signal for the clogged air filter alarm i

Page 30 - Checking indications

INSTALLATION DIRECTIVE MAY 200636V08 ENT M75 - M11 - M12 CAUTIONIn order to enable the proper working of the sensor to detect water in fuel, th

Page 31 - Figure 31

INSTALLATION DIRECTIVEMAY 200637V08 ENT M75 - M11 - M1214. PREPARING THE ENGINE FOR FIRST START-UP15. TESTS BEFORE THE FIRST START-UP1. Drain the res

Page 32 - SIDE WIRING

INSTALLATION DIRECTIVE MAY 200638V08 ENT M75 - M11 - M12 16. FIRST ENGINE STARTBefore starting the engine, please make sure the sea water gate valve i

Page 33 - Functions of the JD terminals

INSTALLATION DIRECTIVEMAY 200639V08 ENT M75 - M11 - M12RPM controlTo allow easily to control engine RPM from the “engine room”, a simultane

Page 34 - Oil pressure sensor

INSTALLATION DIRECTIVE MAY 20064V08 ENT M75 - M11 - M12 To obtain the best engine performance, it is essential not to deviate from the mission profile

Page 35 - Clogged fuel filter sensor

INSTALLATION DIRECTIVE40V08 ENT M75 - M11 - M12 MAY 200617. EDC ECU INDICATION LIGHTSCHECK Indication light4. Reset button of the “maintenance alarm”

Page 36

INSTALLATION DIRECTIVEMAY 200641V08 ENT M75 - M11 - M12WARNING Indication lightThe ECU carries out a control activity on the operating condit

Page 37

INSTALLATION DIRECTIVE42V08 ENT M75 - M11 - M12 MAY 2006Component Anomaly CodeCylinder 1 electro-injector open circuit/short circuit 111Cylinder 2 el

Page 38 - Engine shut-off from “bridge”

INSTALLATION DIRECTIVEMAY 200643V08 ENT M75 - M11 - M1218. UNDERWAY CHECKSECU TemperatureVerify that the temperature of the surface of the electronic

Page 39 - RPM control

INSTALLATION DIRECTIVE MAY 200644V08 ENT M75 - M11 - M12 19. PREPARING THE ENGINE FOR LONG IDLE PERIODSTo prevent oxidation to the internal parts of t

Page 40 - CHECK Indication light

INSTALLATION DIRECTIVE45V08 ENT M75 - M11 - M12MAY 2006

Page 41 - SHUTDOWN (preliminary)

INSTALLATION DIRECTIVE46V08 ENT M75 - M11 - M12 MAY 2006Wiring diagram keyGeneral condition for the preparation and interpretation of wiring diagramso

Page 42 - Component Anomaly Code

INSTALLATION DIRECTIVEMAY 200647V08 ENT M75 - M11 - M12A fuel temperature sensor for EDCAC batteryAP atmospheric pressure sensorAQ engine shut-off pus

Page 43

INSTALLATION DIRECTIVE MAY 200648V08 ENT M75 - M11 - M12 Connectors J1 on the relay box panel for external diagnostic tool J1 70-pole EDC - boat com

Page 44

INSTALLATION DIRECTIVE49V08 ENT M75 - M11 - M12MAY 2006EDC connector J13050507034 950 8 30 3185150-+662131478150 50 1530BRIDGE222272110772088582110126

Page 45

INSTALLATION DIRECTIVEMAY 20065V08 ENT M75 - M11 - M12o Do not connect or disconnect electrical connections when electrical power supply is on.

Page 46 - 20. ELECTRIC DIAGRAMS

INSTALLATION DIRECTIVE50V08 ENT M75 - M11 - M12 MAY 2006EDC connector J2702131478150 1530BRIDGE222277720885821ENGINEROOM445812618JF2CAK1 K2DK1DK2SW1F1

Page 47

INSTALLATION DIRECTIVE51V08 ENT M75 - M11 - M12MAY 2006Main analog instrument panelSk Quadro princ V08piJAK4DK4BATTACBATTF1JF1JAJF1JAT V1 S1B+MGGKK1GG

Page 48 - Indicator lights

INSTALLATION DIRECTIVE52V08 ENT M75 - M11 - M12 MAY 2006Sk Quadro secon V08piC C00101005040X10020300105040X1002030CG501530CASATA MO VCGSA43234 1JF131J

Page 49 - EDC connector J1

INSTALLATION DIRECTIVE53V08 ENT M75 - M11 - M12MAY 20061234785610 912 1113141615171820 19212224 23JBJB12345678minX100barpsi02468100295887116145G250°F°

Page 50 - EDC connector J2

INSTALLATION DIRECTIVE54V08 ENT M75 - M11 - M12 MAY 2006Sk Strumenti Quadri VDO 1°+2° V0812345610 912 1113141615171820 19212224 23JBJB12345678minX100b

Page 51 - Sk Quadro princ V08pi

INSTALLATION DIRECTIVE55V08 ENT M75 - M11 - M12MAY 2006Supplementary services battery rechargeM50305030M5050509595AC1+BAT+BATBAT––BATMM4444GG1B+AC2+–1

Page 52

INSTALLATION DIRECTIVE56V08 ENT M75 - M11 - M12 MAY 2006

Page 53

INSTALLATION DIRECTIVE57V08 ENT M75 - M11 - M12MAY 2006Page21. APPENDIX LUBRICATING OIL TRANSFER MODULE 5LUBRICATING OIL TRANSFER MODULE 54 PRE-LUB

Page 54 - MAIN PANEL SECONDARY PANEL

INSTALLATION DIRECTIVE MAY 200658V08 ENT M75 - M11 - M12 1. Oil discharge control.Lubricating oil exhaust operations are simplified by the pres

Page 56

INSTALLATION DIRECTIVE6V08 ENT M75 - M11 - M12 MAY 20062. ENGINE PARTS AND COMPONENTS Figure 1A05_001_V94121031121181415135 6 71816171. Intake air fi

Page 57 - 21. APPENDIX

IVECO S.p.A. PowerTrainViale Dell’Industria, 15/17 20010 Pregnana Milanese - MI - (Italy)Tel. +39 02 93.51.01 - Fax +39 02 93.59.00.29www.ivecomotors.

Page 58 - 04_036_C

INSTALLATION DIRECTIVE7V08 ENT M75 - M11 - M12MAY 2006 Figure 1B05_008_V915 131011162071273 61281454171923222124181. Engine coolant tank - 2. Pressuri

Page 59

INSTALLATION DIRECTIVE8V08 ENT M75 - M11 - M12 MAY 200605_002_V36149151113127541281610 Figure 2A1. Lubricating oil filters - 2. Location of thermostat

Page 60

INSTALLATION DIRECTIVE9V08 ENT M75 - M11 - M12MAY 200605_009_V517111089632412 Figure 2B1. Exhaust gas outlet - 2. EDC Electronic Central Unit - 3. Ai

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